Operations & Supply Chain · Operations Management

Onde o Valor Vive — A IMP Redesenha sua Capacidade de Operações

A four-round, advanced operations-strategy simulation set inside Indústria Mecânica Paulista Ltda. (IMP), a São Bernardo do Campo (ABC, São Paulo) maker of precision machined components and pre-assembled modules.

4 rounds Executive English, Español

Preview

About this simulation

A four-round, advanced operations-strategy simulation set inside Indústria Mecânica Paulista Ltda. (IMP), a São Bernardo do Campo (ABC, São Paulo) maker of precision machined components and pre-assembled modules. IMP turned over R$480 milhões in 2025 at an 11% EBITDA margin with 640 staff and ~12 million standard hours of capacity running at 86% utilization.

The trap is structural: 62% of revenue is low-capture 'build-to-print' work where IMP captures ~R$6 of the ~R$31 of value it creates per unit (≈19% share).

On 4 March 2026 the anchor OEM, AGT Powertrain (28% of revenue = R$134 milhões), issues a 'partner or replace' ultimatum on a new electrified-drive module — co-develop and sign a multi-year value-sharing deal, or stay build-to-print under a 4%/yr price-down and open re-bidding. Capacity, not demand, binds: only ~1,68 million free hours against a ~2,4 million-hour module ramp.

Playing the COO, you (1) DIAGNOSE where value is created vs captured and rank lines by contribution-per-CONSTRAINT-HOUR — not per-unit margin; (2) PLAN which capability to rebuild (co-engineering, advanced metrology/qualification, or flexible assembly) inside a R$40 milhões envelope, deciding what build-to-print volume to STOP serving to free hours; (3) NEGOTIATE the value split with AGT — a target capture share anchored to a real, scarce capability, without over-reaching and pushing AGT to the Paraná competitor; and (4) COMMIT capital under the cap, knowing reconfiguration (R$22M) plus a new line/third shift (R$35M) = R$57M exceeds R$40M, so you sequence, phase, or lease.

The math rewards the contribution-per-hour lens, capability-backed capture, disciplined sequencing under the cap, and securing the volume that fills the constraint — and punishes the five classic errors: margin myopia, capture-without-capability, cap-busting, over-negotiating the split, and exiting high-per-hour volume.

Final KPIs track Value-Capture Share %, Contribution per Constraint-Hour (R$), Capacity Utilization %, and Capital Committed against the R$40 milhões envelope.

Who it is for

An advanced simulation for participants used to working with the main frameworks and trade-offs of the subject, designed for executive education and experienced professionals.

How a session runs

  1. The instructor creates a session from the Eureka dashboard and invites the participants.
  2. Participants play 4 rounds. In each one they submit their decisions and the simulation calculates the results.
  3. The simulation can be run in English, Español.
  4. The instructor follows each participant's progress and results from the dashboard, and uses the class results for the debrief.

Decisions participants make

The decisions participants make during the simulation:

  • Qual lente você usa para priorizar as horas-padrão escassas?
  • Onde está a maior lacuna entre valor criado e valor capturado?
  • Quão rigorosamente você ranqueia as linhas por contribuição-por-hora antes de decidir? (%)
  • Qual capacidade você reconstrói para sair da execução rumo à captura de valor?
  • Quais horas de build-to-print você PARA de servir para abrir espaço ao módulo?
  • Quanto do envelope você compromete na reconfiguração + capacidade desta rodada? (R$ milhões)
  • Qual participação-alvo no pool de valor você negocia com a AGT? (%)
  • Quem financia a ferramentaria do novo módulo?
  • Você garante o compromisso de volume plurianual que enche o gargalo?
  • Como você sequencia os dois investimentos que somam R$57M sob o teto de R$40M?

What participants track

What participants follow on screen as the rounds go by:

  • Suas Decisões Nesta Rodada
  • Registro Rodada a Rodada
  • Trajetória de Captura, Contribuição/Hora e Utilização

Subjects covered

Designed for courses in Operations Management.

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